Consus
Consus
“Power, continuity and task fields that haven´t been there before. All of these can now be combined with ConSus.“ Marco Linde - R&D ConSus
Overview
High performance - Low pressure. The next generation of water jet cutting!!
Facing new manufacturing challenges? Want to be quicker and more precise than your competitors? Then you need ConSus.
The ConSus system is an Abrasive Mixing Unit (AMU) in which abrasive is added continuously to the pressurized water flow with the worldwide patented lock method.
High capacity and low pressure have been unachievable in water jet cutting until now. That’s exactly what the Water Abrasive Suspension (WAS) cutting method from ANT delivers. Tests prove: The ANT suspension jet cuts two to three times faster than conventional water jet cutting methods and at less than half the pressure. The reason for this is the composition of the water jet - a suspension made of water and an abrasive, which is pressurised without air before being squeezed out of the nozzle. The omission of air allows the jet to cut much more efficiently. ConSus combines all of these benefits in a single unit, which can be integrated into any existing water jet cutting system.
Higher performance at low pressure
Tests prove: The ANT suspension jet cuts two to three times faster than conventional water jet cutting methods and at less than half the pressure.
Easy integration into existing systems
ConSus can be integrated into any existing water jet cutting system. Only pump and control have to be adjusted. Recently the system operates with working pressures between 500 and 1.500 bar.
The ANT suspension jet
You want to get a picture of our technology and its commitment? Then follow us on YouTube and have a look at cutting and explanatory videos about the suspension jet cutting.
High performance - less pressure
Tests prove: The ANT suspension jet cuts two to three times faster than conventional water jet cutting methods and at less than half the pressure.
Simple integration into existing systems
ConSus can be integrated into any existing water jet cutting system. Only pump and control have to be adjusted. Recently the system operates with working pressures between 500 and 1.500 bar.
The ANT suspension jet
You want to get a picture of our technology and its commitment? Then follow us on YouTube and have a look at cutting and explanatory videos about the suspension jet cutting.
General information
|
Working pressure |
500 - 1.500 bar |
|
Pressure vessel |
2,4 l gross / 2,5 kg abrasive |
|
High pressure valves |
pneumatic and servo electric |
|
Weight |
650 kg empty |
|
Hopper |
integrated |
|
Size (L x W x H) |
1.030 mm x 1.050 mm x 2.350 mm |
Operation parameter
|
Nozzle size |
0.55 - 0.65 mm |
|
Pressure |
1.500 bar |
|
Water flow |
5 -10 l/min |
|
Hydraulic power at nozzle |
21 kW |
|
Abrasive |
Garnet mesh 80 |
|
Abrasive concentration |
variable (300 - 1.000 gr/min) |
|
Cutting performance in air for a medium quality cut Q3 |
10 mm steel - 570mm/min |
Connections
|
High pressure water inlet |
M26 x 1.5 , 9/16"-18 UNF LH |
|
Suspension outlet |
M26 x 1.5 , 9/16"-18 UNF LH |
|
Electric power |
400 V / 16 A |
|
Pneumatic |
DN 8, min. 8 bar, min. 300 l/min |
|
Clear water |
½", min. 6 bar, min. 50 l/min |
Injektion vs suspension
| Injektion | Suspension NEW | |
|---|---|---|
| Working pressure | 3.600 bar | 1.500 bar |
| Abrasive concentration | 420 g/min | 840 g/min |
| Nozzle size | 0,35 mm/1 mm | 0,6 mm |
| Hydraulic power at nozzle | 25 kw | 21 kw |
| Cutting performance | ||
| Q1 Seperation cut | 162 mm/min | 330 mm/min |
| Q3 Clean cut | 76 mm/min | 214 mm/min |
| Q5 Excellent cut | 41 mm/min | 140 mm/min |
Pump
|
Working pressure |
max. 3500 bar |
|
Water flow |
max. 3,1 l/min |
|
Engine |
15 / 22 30 kW |
|
Piston diameters |
8 mm |
Picture gallery
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Schneidergebnis
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Frontansicht
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Schneidvorgang
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Seitenansicht
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Anschlüsse
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Innenansicht
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Schneidergebnis
Feel free to contact us.
Please do not hesitate to contact us so that we can inform you about our services in the field of waterjet cutting and special machine engineering.
Build a career at ANT!
Why not become a part of our success story and apply for attractive positions in our company. We look forward to meeting you soon. Our job vacancies.
References
Satisfied customers worldwide! A variety of prestigious references can confirm the competence and quality of our ANT waterjet cutting systems.
We offer sophisticated solutions for a wide range of applications in waterjet cutting technology. Our water-jet systems have been successfully used in corporations, in small and medium-sized businesses as well as in skilled craft and trade companies. Over 200 customers have already put their faith in the technology and service of ANT.
Success
1 | 4 Success stories at ANT
„As a service provider, we are able to realise many different projects using the ANT technology. Our cooperation has always been characterised by quality, know-how and trust.“ Christoph Steffen - Projektmanager, AQUATEC
Success
2 | 4 Success stories at ANT
“ANTs products and service is excellent. Using their tools for our Offshore projects is lucrative and practicable.” Wang Chao - Projektmanager, CNOOC - China National Offshore Company
Success
3| 4 Success stories at ANT
“A professional and human relationship, even in difficult situations, describes our cooperation with ANT. Rapid assistance with mobile systems, they stick to their word.“ Tim Babendererde - Partner, Babendererde Engineers
Success
4 | 4 Success stories at ANT
“The project was performed on schedule and to the complete satisfaction of our customer. This would not have been possible without your personal engagement. Therefore we want to thank you.” Andreas Loeb - Projektmanager, Siempelkamp
Why not put the ANT water jet cutting system to the test.
Use our know-how in suspension jet cutting and put our water jet cutting systems to the test. Your workpiece, your requirements, our convincing results!